Complete Mold Steel Selection Guide — A Practical Reference for Mold Makers
[Q] 核心问题:**Summary**: A comprehensive reference covering mold steel classification, grade comparison tables, heat treatment parameters, surface treatments, and
一句话回答:**Summary**: A comprehensive reference covering mold steel classification, grade comparison tables, heat treatment parameters, surface treatments, and buying strategies. Designed for international mold engineers and procurement professionals.
核心原理
┌─────────────────────────────────────────────────┐
│ MOLD STEEL CLASSIFICATION │
├──────────────┬──────────────┬────────────────────┤
│ Cold Work │ Hot Work │ Plastic Mold │
│ Steel │ Steel │ Steel │
├──────────────┼──────────────┼────────────────────┤
│ D2 / SKD11 │ H13 / 1.2344 │ P20 / 718H / NAK80 │
│ DC53 / 2379 │ 8407 / DAC │ S136 / 2311 / 2738 │
│ Cr12MoV │ Dievar │ │
├──────────────┼──────────────┼────────────────────┤
│ Working temp │ Working temp │ Working temp │
│ <300°C │ up to 600°C │ <200°C │
│ HRC 58-64 │ HRC 44-52 │ HRC 28-52 │
│ Stamping/ │ Die casting/ │ Injection molding │
│ shearing │ extrusion/ │ │
│ │ forging │ │
└──────────────┴──────────────┴────────────────────┘
| Grade | International Equivalent | Hardness (HRC) | C % | Cr % | Wear Resistance | Toughness | Typical Application |
| D2 | 1.2379 / SKD11 | 60-63 | 1.40-1.60 | 11.0-13.0 | ★★★★★ | ★★★☆☆ | High-wear blanking dies |
| Cr12MoV | - | 58-62 | 1.45-1.70 | 11.0-12.5 | ★★★★☆ | ★★★☆☆ | General blanking dies |
| DC53 | - | 60-63 | 0.90-1.05 | 7.0-8.0 | ★★★★☆ | ★★★★☆ | Precision blanking |
| A2 | 1.2363 | 57-62 | 0.95-1.05 | 4.75-5.50 | ★★★☆☆ | ★★★★☆ | General tooling |
| O1 | 1.2510 | 57-62 | 0.85-1.00 | 0.40-0.60 | ★★★☆☆ | ★★★★☆ | Small dies, gauges |
| ASP23 (PM HSS) | - | 63-66 | 1.27 | 4.10 | ★★★★★ | ★★★★★ | Long-life punches |
Key selection factors for cold work steel:
- Simple blanking (<10K pcs) → D2/SKD11 (best cost-performance)
- Precision blanking (>100K pcs) → DC53 (better toughness, less crack risk)
- Ultra-long life (>500K pcs) → ASP23/PM HSS (3-5x longer than D2)
- Thin/long punches → DC53 or PM steel (prevent breakage)
| Grade | International | Hardness (HRC) | Max Temp (°C) | Thermal Fatigue | Typical Life (K cycles) | Application |
| H13 | 1.2344 / SKD61 | 44-50 | 600 | ★★★★☆ | 80-150 | Al die casting, hot extrusion |
| DAC (Japan) | Modified H13 | 46-51 | 620 | ★★★★☆ | 100-180 | Al die casting |
| 8407 (ASSAB) | Premium H13 | 46-52 | 620 | ★★★★★ | 120-200 | Premium Al die casting |
| Dievar (ASSAB) | - | 48-54 | 650 | ★★★★★ | 150-250 | Al/Mg die casting |
| H21 | 3Cr2W8V / 1.2581 | 44-50 | 650 | ★★★☆☆ | 60-100 | Cu alloy casting |
| L6 | 5CrNiMo | 40-48 | 500 | ★★☆☆☆ | 50-80 | Large forging dies |
Selection guide by casting alloy:
- Zinc alloy (~400°C) → H13/SKD61
- Aluminum (~660°C) → 8407/DAC grade or higher
- Magnesium (~650°C) → Dievar or premium grade
- Copper alloy (900-1000°C) → H21 or specialized heat-resistant steel
| Grade | Delivery Condition | Hardness (HRC) | Polishability (SPI) | Corrosion Resistance | Price (USD/kg) | Application |
| P20 | Pre-hardened | 28-35 | B1-C1 | Fair | $2-4 | General mold bases |
| 718H / 1.2738 | Pre-hardened | 33-38 | A2-B1 | Good | $3-6 | Automotive, glossy parts |
| NAK80 | Pre-hardened | 37-43 | A1 | Good | $6-10 | Precision electronics |
| S136 / 420SS | Annealed | 48-52 | A1 Mirror | Excellent | $5-10 | Optical lenses, PVC |
| H13 | Annealed | 48-52 | B1 | Good | $4-8 | High-temp plastics (PA/PEEK) |
| 2316 / 1.2316 | Pre-hardened | 30-35 | A2 | Excellent | $6-12 | Medical, corrosive plastics |
Polishability reference (SPI standard):
- A1: Diamond compound polish → Mirror finish (RA < 0.012 μm) — optical mold
- A2: Alumina polish → High gloss (RA 0.012-0.025 μm) — automotive lenses
- B1: 600-grit stone → Fine matt (RA 0.05-0.10 μm) — general mold
- B2: 400-grit stone → Standard matt (RA 0.10-0.20 μm) — mold bases
- C1: 320-grit paper → Industrial finish — non-cosmetic surfaces
| Grade | Annealing (°C) | Hardening (°C) | Quenchant | 1st Temper (°C) | 2nd Temper (°C) | Final HRC |
| D2 | 850-870 | 1000-1020 | Oil/Air | 180-200 | 510-520 | 60-63 |
| Cr12MoV | 850-870 | 1020-1040 | Oil/Air | 180-200 | 500-520 | 58-62 |
| H13 | 840-880 | 1020-1050 | Oil/Vacuum | 560-580 | 540-560 | 44-50 |
| 8407 | 840-880 | 1020-1050 | Vacuum | 530-580 | 530-580 | 46-52 |
| Dievar | 820-860 | 1000-1030 | Vacuum | 540-600 | 540-600 | 48-54 |
| S136 | 800-850 | 1000-1050 | Oil/Vacuum | 180-250 | 180-250 | 48-52 |
**Vacuum heat treatment is strongly recommended for hot work steels
节点:L1-02e
状态:published
更新:2026-06-06
← 返回知识库首页